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High Frequency Ultrasonic Transducer in Smart Card Wire Embedding Equipment with High Acuracy and Productivity
Quick Detail:
Steady welding point, completely eradicate insufficient solder
Save labor and cost
Search the frequency automatically
Specifications:
Model | HS-1070-2z |
Frequency | 70khz |
Output power | 100watt |
Joint bolt | M4 |
Ceramic disc Diameter | 10 mm |
Quantity of Ceramic discs | 2 pcs |
Capacitance | 0.34~0.4 nf , |
Amplitude | 1um |
Application | Welding |
Description:
During the past half year, with many effort from the research development section of our company, at present we have successfully promote the intelligent card welding equipment substantially. After promotion, comparison with the former one, the properties of the equipment has been promoted highly, more stability, better in search the frequency at more wide range, and much better appearance. On the process using the former 60K equipment, with the damage of the welding horn, the frequency would be altered.(the frequency is decided by the size of the product).When the frequency is altered to a certain degree, the ultrasonic generator would be difficult to coincide with the frequency, then influencing to the normal running of all the ultrasonic system.
Applications:
Ultrasonic Converters and Ultrasonic Transducers are one in the same. There is one Ultrasonic OEM, Dukane Corporation, that uses the term Transducer. All of the other ultrasonic OEM manufactures such as Branson, Sonics and Materials, Rinco, Telesonics and Herrmann refer to these as Converters or Konverters.
Converters or Transducers all do the same thing…convert electrical energy to mechanical movement…so we have our electrical charge being introduced across the surface of the ceramics at the desired frequency which in turn gives us a movement or vibration at the working end on the converter.
The converter is threaded onto a booster, which increases, decreases or just transfers the amount of movement from the face of the converter to the horn or Sonotrode as we call it.
Ultrasonic welding machine | All material with thermoplasticity can use Ultrasonic welding machine , it can welding the material more easy and stable.Such like plastic, fabric, ABS, nonwovens. |
Ultrasonic cutting machine | Ultrasonic food cutting is popular because the perfect edge. Ultrasonic cutting in packing area also welcomed, it can cutting and sealing at the same. |
Ultrasonic sewing machine | Ultrasonic sewing can sewing the material without any cotton, and keep longer time. |
Competitive Advantage:
1. Stable parameters
2. Easy matching with ultrasonic power supply
3. Superior raw materials
4. Accept OEM cooperation
The equipment is used for the coil embedded in a smart card.
There are 3 different technique to produce PVC Card Inlay, pre-winding, ultrasonic and Flip.
Among them, the cards made by Flip will have very flat surface, and very thinner thickness; for ultrasonic, it has the best working performance no matter for the reading distance, or the card's surface; also, the cost of pre-winding is more cheaper than ultrasonice and Flip.
Competitive Advantage:
★ Steady welding point, completely eradicate insufficient solder technically.
★ The size of welding spots is the same, equality line, good effect on uniformity.
★ The welding spot is small, wouldn’t increase the weight of the coil, easy to do lamination and encapsulation.
★ To leave out the immersion tin step before doing welding, save an operator.
★ After skilled in welding, much faster than the way to use searing iron to do weld.
★ On the process on manufactory, there is no waste gas, waste rubbish on pollution, runs in quiet and no noise.
★ To select the frequency 60KHz, one machine could drive 5-10 ultrasonic products, the speed to do welding is much faster.
★ Low power consumption, to save production cost for manufactory enterprise.
High Frequency Ultrasonic Transducer in Smart Card Wire Embedding Equipment with High Acuracy and Productivity